Solutions
Shop Floor
Execute work orders and operator workflows in real time
Supply Chain
Structured procurement and shortage execution
MRO
Compliant maintenance, repair & overhaul execution
Compliance
Automatic audit trails, sign-offs & traceability capture
By Use Cases
Inventory Management
Contract Review & Acceptance
Parts Traceability
Procurement
Quality Management
Work Order Management
Use Cases
Resources
Bottleneck visibility is the ability to see which constraint is limiting production flow or capacity.
A constraint resource is the work center, machine, or process step that limits overall throughput in a production system by having the least available effective capacity.
A metric defined and configured by an organization to track performance against its specific operational or business objectives.
The elapsed time to complete one unit, batch, or order from a defined start point to a defined end point in a process.
P&L (profit and loss) is a financial statement summarizing revenues, costs, and expenses over a period to show net income.
A performance indicator that measures outcomes as counts or volumes, such as units produced, defects found, or batches released.
Performance commonly refers to how effectively an industrial asset, process, or system converts planned capacity into actual productive output.
Throughput is the rate at which a manufacturing process or system produces usable output over a defined period of time.
A metric that compares actual production start or completion times to the planned schedule, usually expressed as a percentage.
Dashboards are on-screen views that consolidate and visualize real-time data from multiple sources into a single, structured display.
A bottleneck is the resource or process step that limits the overall throughput of a production or service system.
Busy time commonly refers to the period a machine, resource, or operator is actively performing productive work, excluding idle or downtime.
A KPI (Key Performance Indicator) is a defined, measurable metric used to monitor how effectively an operation meets specific objectives.
A measure of how prepared a production line or process is to run consistently at its planned or target throughput rate.
Downtime is any period when equipment, a line, or a system is scheduled or unscheduledly not producing or processing work.
WIP (Work in Progress) is all partially completed products or materials that are currently being processed on the shop floor.
Work-in-process (WIP) is partially completed material or product that is still moving through manufacturing or other value-adding steps.
Performance rate commonly refers to the ratio between actual output and a target or theoretical output level, often used as part of manufacturing KPIs.
Performance loss is the portion of available production time where equipment runs below its ideal speed or output rate.
A capacity constraint is any resource limit that restricts the achievable production rate, throughput, or service level in an operation.
Unplanned downtime is equipment or system stop time that occurs unexpectedly and is not scheduled in advance, reducing available production time.
A local KPI is a performance indicator used to monitor a specific process, cell, line, team, or work area.
In ISO 22400, OEEA and OEEB are standardized variants of Overall Equipment Effectiveness calculated at different aggregation levels. OEEA is computed at the individual equipment or equipment-module level, while OEEB aggregates performance for an equipment group or line. Both depend heavily on correct data capture, consistent loss modeling, and local configuration decisions.
Suppliers can share useful throughput data without exposing proprietary details by aggregating and normalizing metrics, defining clear data-sharing contracts, and separating operational performance from commercial or process IP. This typically requires agreed data schemas, role-based access, and governance aligned with cybersecurity and export-control constraints.
MES can help identify bottlenecks before a rate increase by showing where work actually waits, repeats, stalls, or depends on scarce resources. Its usefulness depends on accurate routings, timestamps, hold reasons, labor and equipment data, and integration with ERP, PLM, QMS, and maintenance systems.
ISO 22400 KPIs that support production control are the ones tied to order progress, schedule adherence, flow, equipment availability, utilization, quality, scrap, rework, and lead time. They are useful only if MES, ERP, quality, and maintenance data are timely and consistently defined.
For aerospace cells, the useful OEE view is usually not a single percentage. Track constrained-resource availability, unplanned downtime, setup loss, planned-versus-actual cycle performance, first-pass yield, rework, scrap, NCR/MRB activity, and hold or queue time. Definitions matter because high-mix, low-volume work can distort standard OEE.
A connected execution layer changes backlog and capacity decisions by feeding real‑time, route‑level data from the shop floor into planning. Instead of static assumptions, planners see true constraints, yields, changeover losses, and skill gaps. Benefits depend on integration quality, data discipline, and validated workflows in a brownfield MES/ERP environment.
In aerospace HMLV environments, classic units-per-hour metrics are often misleading. Throughput can be measured using order- and routing-level perspectives: tracking completed work orders, routing steps, constraint step load, and queue times. Reliable measurement depends on stable routings, data capture discipline, and integration across MES/ERP/PLM in brownfield stacks.
Common warning signs include tight or unstable tolerances, process steps that depend on expert judgment, poor access for assembly or inspection, frequent engineering changes, weak supplier capability, and no proven control plan. A design may work in prototypes yet fail at production scale because yield, traceability, cycle time, validation effort, and change control do not hold up under routine variation.
Rework directly consumes constrained resources and capacity, so apparent throughput metrics in aerospace plants can be misleading. Counting reworked units as “output” hides queueing, schedule slip, and blocked capacity for new work. True throughput requires separating first-pass yield from rework, modeling bottlenecks, and accounting for MRB, inspection, and documentation load.
Whether you're managing 1 site or 100, Connect 981 adapts to your environment and scales with your needs—without the complexity of traditional systems.